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Case Study Baltimore, MD

From Full Replacement → Full Recovery

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Mechanically Attached TPO with long-term leaks that the previous roofing contractor failed to service. 

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Project Overview

  • Roof Type: Mechanically Attached TPO over Gravel B.U.R.

  • Condition: Long term leaks from poor installation and failure to repair the roof under the warranty

  • Moisture Level: Widespread Moisture Infiltration.

  • Outcome: Restored (No Tear-Off)

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The Problem

This roof was failing while still under warranty.

  • 7+ years of leaking

  • 31,697 sq ft of wet insulation (~24%)

  • Poor workmanship + failed repairs

  • Thousands of gallons trapped inside the system

Replacement seemed like the only option.

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What Was Done

1. Stop the Damage

  • Sealed seams and penetrations

  • Contractor Installed Silicone Coating System

2. Install Venting System

  • Custom RS-1 layout

  • Based on infrared data

3. Monitor + Adjust

  • Ongoing tracking of dry-down

  • Before/after core sampling + lab testing

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Not a patch. An engineered system to reverse the condition.

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The Results

Wet → Dry progression over time

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December (Wet)

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  • 58% reduction in wet insulation area Size

  • 88–92% reduction in moisture content (Core Samples)

  • $785,000 saved

  • Zero disruption to operations

July (Dry)

Proven not just visually - but scientifically.

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Before You Replace Your Roof

Know What You’re Dealing With Before You Decide

Professional infrared evaluation before you make a major roofing decision.

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